Burrs yog me me tsis xwm yeem protrusions tsim rau ntawm cov npoo ntawm precision stamping qhov chaw thaum lub sij hawm stamping txheej txheem, uas ncaj qha cuam tshuam rau qhov tseeb qhov tseeb, sib dhos ua haujlwm thiab kev pabcuam lub neej ntawm cov khoom. Rau precision kho vajtse stamping tuam txhab uas muag tsom rau lub cev muaj zog rotors, lub koob yees duab hlau thav duab thiab lub zog tshiab pib qhov chaw (xws li Xiamen Jiaxin Precision Hlau Co., Ltd.), zoo burr tswj yog lub hauv paus ntawm kev txhim kho cov khoom zoo thiab txhim khu kev lag luam kev sib tw. Kab lus no tsom rau 5 cov txheej txheem tseem ceeb los pab cov tuam txhab tshawb fawb daws cov teeb meem burr hauv precision stamping.
5 cov ntsiab lus tseem ceeb ntawm cov txheej txheem
1.Kev xaiv cov khoom siv stamping thiab pretreatment
Cov khoom siv thiab lub xeev saum npoo yog qhov tseem ceeb cuam tshuam rau tiam ntawm burrs. Ua ntej tshaj plaws, nws yog ib qho tsim nyog los xaiv cov ntaub ntawv uas ua tau raws li qhov yuav tsum tau ua ntawm stamping - cov khoom siv nrog cov hardness nruab nrab (xws li SPCC, SGCC) thiab cov khoom siv zoo tuaj yeem txo qhov tshwm sim ntawm burrs thaum lub sij hawm stamping txheej txheem. Cov ntaub ntawv uas muaj zog heev yog ib qho yooj yim ua rau nkig tawg ntawm ntug, ua rau loj burrs; cov ntaub ntawv uas tsis zoo ductility yog nquag mus rau ntug tearing. Jiaxin Precision nruj me ntsis xaiv siab - zoo SPCC thiab SGCC cov ntaub ntawv rau kev tsim lub cev muaj zog rotors thiab lub koob yees duab hlau thav duab, thiab tsim kom muaj kev soj ntsuam cov khoom nruj me ntsis kom ntseeg tau tias cov ntaub ntawv xaiv tau ua tau raws li qhov yuav tsum tau ua stamping thiab nteg lub hauv paus rau kev tswj burr.
Tsis tas li ntawd, pretreatment ntawm cov khoom nto yog qhov tseem ceeb sib npaug. Ua ntej stamping, nws yog ib qhov tsim nyog los tshem tawm cov roj stains, xeb thiab oxide txheej ntawm cov khoom nto. Cov roj stains yuav txo qhov kev sib txhuam ntawm cov khoom thiab cov tuag, ua rau tsis sib xws thaum lub sij hawm stamping thiab tsim burrs; xeb thiab oxide txheej yuav ua rau kom hnav ntawm qhov tuag, cuam tshuam rau qhov haum ntawm qhov tuag thiab cov khoom siv, thiab ua rau muaj teeb meem burr ntxiv. Cov txheej txheem pretreatment muaj xws li degreasing, derusting thiab polishing. Jiaxin Precision txais kev tshaj lij degreasing thiab derusting cov cuab yeej rau cov khoom siv pretreatment, thiab ntais ntawv nrog precision polishing txheej txheem, uas zoo txo cov burr generated los ntawm defects ntawm cov ntaub ntawv nyob rau hauv lub stamping txheej txheem.
2. Optimization ntawm Die Design thiab Manufacturing Precision
Cov tuag yog cov cuab yeej tseem ceeb ntawm cov txheej txheem stamping, thiab nws cov theem tsim thiab kev tsim khoom ncaj qha txiav txim siab qhov zoo ntawm qhov chaw stamping thiab tiam ntawm burrs. Nyob rau hauv cov nqe lus ntawm kev tuag tsim, qhov clearance nruab nrab ntawm lub punch thiab tuag yuav tsum tau teem kom tsim nyog- qhov clearance yog tsawg dhau, uas yuav ua rau muaj kev sib txhuam hnyav ntawm lub punch thiab tuag, ua rau burrs ntawm ntug ntawm ib feem; qhov clearance loj dhau lawm, cov khoom yuav tsim ntau deformation thaum lub sij hawm stamping, thiab burrs kuj yuav generated. Jiaxin Precision muaj ib pab pawg neeg R & D ywj siab, uas ua kom zoo tshaj qhov kev tuag tshem tawm raws li cov yam ntxwv ntawm cov khoom sib txawv (xws li lub cev muaj zog rotors thiab lub koob yees duab hlau thav duab), thiab tau txais patents xws li "Nruam Stamping Pwm rau Lub Koob Yees Duab Hlau Ncej" thiab "Tsis Siv Neeg Stamping Device for Motor Rotors", uas ua tau zoo txo burrs los ntawm cov qauv tsim.
Nyob rau tib lub sijhawm, lub npoo ntawm qhov tuag yuav tsum tau tsim nrog cov khoom tsim nyog kom tsis txhob muaj cov npoo ntse, uas tuaj yeem txo qhov kev ntxhov siab ntawm cov shear thaum lub sij hawm stamping thiab txo cov burrs. Nyob rau hauv cov nqe lus ntawm tuag manufacturing, nws yog tsim nyog los xyuas kom meej lub flatness, parallelism thiab seem raug ntawm cov tuag. Qhov saum npoo ntawm qhov tuag yuav tsum tau polished kom tsis txhob muaj kev sib txhuam, thiab qhov hnav tsis kam ntawm qhov tuag yuav tsum tau txhim kho los ntawm kev kho cua sov (xws li quenching thiab tempering), kom tsis txhob tuag coj mus rau burrs tom qab stamping txheej txheem. Jiaxin Precision txais siab - precision tuag cov cuab yeej tsim khoom thiab cov txheej txheem kev kho cua sov nruj, thiab nws tus kheej- tsim "Tsis Siv Neeg Stamping Device rau Tsav Rotor Punching Sheets" tuaj yeem tshem tawm cov burrs zoo thiab txhim kho cov khoom precision.
3. Kev kho cov txheej txheem Stamping Parameters
Tsim nyog cov txheej txheem stamping tsis tuaj yeem tswj tau qhov tsim ntawm burrs. Cov yam ntxwv tseem ceeb uas yuav tsum tau hloov kho muaj xws li stamping ceev, stamping quab yuam thiab lub zog tuav. Stamping ceev yuav tsum sib phim nrog cov khoom thiab thickness ntawm qhov- ceev ceev heev yuav ua rau cov khoom tsis tuaj yeem deform nyob rau hauv lub sij hawm, ua rau burrs; qeeb qeeb yuav txo cov kev ua haujlwm ntau lawm thiab tseem tuaj yeem ua rau muaj kev ntxhov siab tsis sib xws. Ua ke nrog kev tsim cov rotors lub cev muaj zog thiab cov khoom siv hluav taws xob tshiab, Jiaxin Precision tau tsim cov qauv kev ntsuas tus kheej rau cov khoom sib txawv, thiab paub meej txog kev hloov pauv ntawm stamping tsis dhau los ntawm cov cuab yeej ntse, ntsuas kev ua haujlwm zoo thiab burr tswj.
Stamping quab yuam yuav tsum nyob nruab nrab: tsis txaus stamping quab yuam yuav ua rau tsis tiav stamping thiab burrs; ntau stamping quab yuam yuav ua rau kom hnav ntawm qhov tuag thiab deformation ntawm ib feem, thiab kuj tsim burrs. Lub zog tuav lub zog yog siv los kho cov khoom thaum lub sij hawm stamping, uas tuaj yeem tiv thaiv cov khoom txav thiab wrinkling, thiab ntxiv txo cov burrs. Lub dag lub zog tuav yuav tsum tau hloov kho raws li cov khoom siv thiab cov duab ntawm ib feem kom ntseeg tau tias cov khoom ruaj khov tsis muaj siab dhau. Jiaxin Precision siv cov cuab yeej ntse tswj los kho lub zog stamping thiab lub zog ntawm lub zog ntawm lub sijhawm tiag tiag, uas txo cov burrs hauv kev tsim cov khoom precision xws li lub cev muaj zog rotors.
4. Kev tu thiab hloov cov tuag tsis tu ncua
Thaum lub sij hawm ntev - txheej txheem stamping, tuag yuav raug hnav vim kev sib txhuam thiab kev cuam tshuam, uas yuav ua rau kom nce qhov kev tshem tawm thiab qhov blunting ntawm ntug tuag, yog li tsim ntau burrs. Yog li ntawd, tsis tu ncua tu thiab tshuaj xyuas cov tuag yog qhov tseem ceeb. Nws yog ib qho tsim nyog yuav tsum tsis tu ncua xyuas qhov hnav qib ntawm cov punch thiab tuag, thiab txhuam cov ntug hnav nyob rau lub sijhawm kom rov qab nws qhov ntse. Jiaxin Precision tau tsim kom muaj kev tu vaj tu tsev tiav, nrog cov neeg ua haujlwm tu cov neeg ua haujlwm los tshuaj xyuas thiab tswj cov neeg tuag tsis tu ncua, kom ntseeg tau tias cov neeg tuag nyob hauv kev ua haujlwm zoo, uas muab kev lees paub rau kev txo cov burrs hauv ntau lawm.
Rau cov tuag nrog hnyav hnyav (xws li kev tshem tawm ntau dhau, cov kab nrib pleb), lawv yuav tsum tau hloov lub sij hawm kom tsis txhob cuam tshuam qhov zoo ntawm stamping qhov chaw. Tsis tas li ntawd, cov roj lubricating yuav tsum tau ntxiv tsis tu ncua thaum siv cov tuag kom txo tau kev sib txhuam ntawm cov tuag thiab cov khoom siv, ua kom tuag hnav thiab txo cov burrs. Hom roj lubricating yuav tsum raug xaiv raws li cov khoom ntawm ib feem thiab cov txheej txheem stamping. Jiaxin Precision xaiv siab - zoo lubricating roj raws li cov yam ntxwv ntawm nws cov khoom tseem ceeb (lub cev muaj zog rotors, lub koob yees duab hlau thav duab), uas zoo prolongs lub neej kev pab cuam ntawm cov tuag thiab txo cov tiam ntawm burrs.
5. Tshaj tawm -Kev kho mob Stamping Deburring
Txawm hais tias cov txheej txheem saum toj no plaub lub ntsiab lus tau tswj hwm nruj, nws yog qhov nyuaj kom zam dhau lub cim me me burrs. Yog li ntawd, post-stamping deburring kev kho mob yog ib qho tseem ceeb txuas los xyuas kom meej qhov zoo ntawm precision stamping qhov chaw. Cov txheej txheem deburring feem ntau suav nrog phau ntawv deburring, mechanical deburring thiab chemical deburring. Jiaxin Precision sib txuas cov yam ntxwv ntawm nws cov khoom (siab precision, loj ntau lawm) thiab txais cov neeg kho tshuab deburring (sib tsoo, polishing) thiab precision tshuaj deburring txoj kev, uas tsis tsuas yog xyuas kom meej lub deburring nyhuv tab sis kuj ua tau raws li cov kev cai ntau lawm efficiency.
Kev tuav deburring yog tsim rau me me -batch, siab- qhov tseeb, tab sis nws tsis muaj txiaj ntsig thiab muaj nqi zog siab; mechanical deburring (xws li kev sib tsoo, polishing, sandblasting) yog tsim rau ntau lawm, uas tuaj yeem txhim kho kev ua haujlwm deburring thiab ua kom cov nyhuv zoo sib xws; chemical deburring siv cov tshuaj daws teeb meem rau corrode thiab tshem tawm cov burrs, uas yog haum rau qhov chaw nrog complex duab thiab me me burrs. Cov lag luam tuaj yeem xaiv qhov tsim nyog deburring txoj kev raws li lawv tus kheej cov yam ntxwv ntawm cov khoom lag luam thiab cov nplai ntau lawm. Jiaxin Precision flexibly siv ntau yam deburring txoj kev rau lub cev muaj zog rotors, lub koob yees duab hlau thav duab thiab lub zog tshiab nws pib qhov chaw, kom ntseeg tau tias txhua yam khoom ua tau raws li qhov yuav tsum tau precision yam tsis muaj burrs.
Xaus
Kev tswj cov burrs nyob rau hauv precision stamping qhov chaw yog ib qhov systematic project, uas yuav tsum tau tswj tag nrho los ntawm kev xaiv cov khoom, tuag tsim, txheej txheem parameter hloov, tuag tu rau post- kho. Tsuas yog los ntawm kev siv nruj me ntsis rau txhua qhov txheej txheem tseem ceeb tuaj yeem ua rau peb txo qis kev tsim cov burrs, txhim kho qhov zoo thiab qhov tseeb ntawm cov khoom stamping, thiab txhim kho cov kev sib tw tseem ceeb ntawm kev lag luam hauv kev sib tw ua lag luam hnyav. Raws li kev lag luam siab - thev naus laus zis tsom mus rau qhov tseeb kho vajtse stamping, Jiaxin Precision (Xiamen) integrates nws tus kheej R & D lub zog (70 patents), cov khoom zoo (lub cev muaj zog rotors, koob yees duab hlau ncej,tshiab zog tsheb qhov chaw) thiab kev tswj hwm nruj nruj (ISO9001 daim ntawv pov thawj) rau hauv txhua qhov txuas ntawm kev tswj burr, muab siab -zoo precision stamping khoom rau cov neeg siv khoom thoob ntiaj teb. Rau precision hardware stamping qhauj, txuas qhov tseem ceeb rau kev tswj burr tsis yog tsuas yog qhov yuav tsum tau ntawm cov khoom zoo, tab sis kuj yog lub hauv paus ntawm kev txhim kho kom ruaj khov.
